Offset printed packaging solutions
From food to electronics, from textiles to cosmetics: carton and litho-laminated boxes with high print quality, tailored to every sector.
Balanced customer portfolio, strong exports
With a B2B-focused, end-to-end integrated business model, we serve a broad customer portfolio from various sectors in Türkiye and abroad.
Offset printed litho-laminated and carton boxes
Most of our production consists of offset printed litho-laminated and carton box packaging.
- Standard and custom die-cut boxes, display solutions
- Varnish, spot UV, hot foil and soft-touch lamination
- Litho-laminated and protective structures
- Windowed, hanging and divided boxes; acetate windows, plastic handles and wire stitching
- E, B, F and E+B flute; crash-lock bottom, 4- and 6-corner gluing
Main sectors: food, small household appliances, lubricants, pet products, cosmetics and textiles.
Packaging designed from the reality of the shelf
Analysis and design
Structural design and prepress based on product, shelf and filling line needs.
Offset printing
Large-format multi-colour offset printing with varnish units.
Lamination and varnish
Gloss, matt or soft-touch lamination; surface protection with varnish and spot UV.
Hot foil stamping
Metallic details with hot foil; 70 × 106 cm Nikko JY-106T.
Corrugated board production
E, B, F and E+B flute corrugated board; 120 cm off-line corrugator.
Lamination (litho-lamination)
Laminating the printed sheet onto corrugated board; 200 m/min on the inline line.
Die-cutting
BOBST automatic die-cutting, creasing and stripping.
Acetate window
Multiple and folded acetate windows, plastic handle application.
Gluing and wire stitching
Straight-line, crash-lock bottom, 4- and 6-corner gluing; wire stitching for large corrugated boxes.
Quality and shipping
End-of-line inspection, palletising and regional delivery.
From mock-up to colour separation, one team
Our experienced design team prepares packaging and display stand projects to customer expectations, from mock-ups and structural design to colour separation. We finalise the most suitable stand and packaging solution together before going to print.
Structural design
Box and stand mock-ups based on product size, shelf and filling line; sample cutting on plotters.
Colour separation and proofing
Preparing brand colours for print, digital proofing and spectrophotometric colour approval.
CTP plates
Approved jobs transferred directly to printing plates; the same result on repeat orders.
Our printing and other production technologies
| Machine | Process |
|---|---|
| Heidelberg Speedmaster XL 162 | Printing |
| Koenig & Bauer Rapida 164 (2 units) | Printing |
| Koenig & Bauer Rapida 164 | Printing |
| Koenig & Bauer Rapida 142 | Printing |
| Off-line corrugator | Corrugated |
| Inline corrugating and laminating | Corrugated |
| Off-line lamination | Corrugated |
| BOBST Expertcut 145 | Die-cutting |
| BOBST SP 142E | Die-cutting |
| Bicheng BC 1050 | Die-cutting |
| Youngshin YT 1040 NCS | Die-cutting |
| Yoco JY 1650 | Die-cutting |
| Ruyang MHC 1650 | Die-cutting |
| Reel sheeting | Converting |
| Reel sheeting | Converting |
| Kohmann F-1100 ECO | Converting |
| Nikko JY-106T | Converting |
| Automatic stitching | Converting |
| Omega Performa | Converting |
In addition to the lines named in the catalogue, the die-cutting department has a total of 14 die-cutting machines across the plants.
Heidelberg Speedmaster XL 162
1200 × 1620 mm, 15,000 sheets/hour, inline spectrophotometer.
Koenig & Bauer Rapida 164 / 142
Large-format multi-colour printing with varnish units in Tire, Karaman and Gaziantep.
Inline corrugating and laminating
E and B flute, 200 m/min, non-stop operation.
BOBST Expertcut 145
Automatic die-cutting, creasing and stripping with FEFCO cutting dies.
Nikko JY-106T
70 × 106 cm hot foil stamping.
Omega Performa
Folding and gluing at up to 300 m/min for straight-line, crash-lock bottom and multi-corner boxes.
Off-line corrugator
120 cm; E, B, F and E+B flute corrugated board.
Off-line lamination
165 cm; laminating onto E, B and E+B flute.
BOBST SP 142E and other die-cutting lines
Bicheng, Youngshin, Yoco and Ruyang from 1040 to 1650 mm; 14 die-cutting machines in total.
Reel sheeting
125 and 165 cm; sheeting from reel to sheet.
Kohmann F-1100 ECO
Multiple and folded acetate windows, plastic handles.
Automatic stitching
Corrugated box stitching with single or double corner wire staples.
Heidelberg Speedmaster XL 162 in production
Watch the large-format printing line at our Karaman plant in action.
Production to global standards with BRCGS Packaging and ISO 9001
Review our international certificates in food safety and process quality, or request a quote.